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1 week  LEAN basics

Day 1

  • Lean philosophy: Lean is more then just applying tools. What is lean thinking? What is TPS exactly?

  • 7+1 wastes: How to recognize waste? 

  • Workplace organisation 5S: How to use correctly and how to implement? What are the traps?

  • TPM: What is TPM? And how to start the practical implementation? 

 

Day 2

  • Level load planning: What is Heijunka? What is Pull and what is Kanban? What is One Piece Flow?

  • SMED: How to do the change over faster and why? How do you organize a  SMED workshop?

  • Visual Management: What is it and why should we do it? 

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Day 3

  • Value Stream Mapping Current State: Learning to See the waste through value stream mapping on the shop floor of one of the participating companies. What is TAKT time and how to use it?


Day 4

  • Value Stream Mapping Future State: Learning to identify opportunities using current Value Stream Map and development of Future Value Stream Map (in one of the previous trainings an opportunity of 600.000 Euro was identified without any investment needed) 

  • Standard Work and JIM training method: Why using Standard Work? What are the traps? What is the best way to train our employees? 


Day 5

  • Lean Layout: Line balancing. How to come to a lean layout?

  • Zero Quality Control and Poka Yoke

This training can be organised:

  1. on site: more employees of your plant can participate and most of the simulations will be replaced by practical exercises on the shop floor.

  2. via LIMTEC+

Employees from PC 209 Limburg:
Company with maximum 20 staff people employed: 60 Euros per person per day.
Company with more than 20 staff people employed: 120 Euros per person per day.
Employees from other industries pay 195 Euro per person per day.
Free for participants Outplacement LIMOB (LOC).
Free for companies in restructuring.
Free for teachers, students TSO / BSO / Bachelor programs from Limburg educational institutions.

Remark: This training can be paid with training vouchers.

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